OPC (OLE for Process Control) is a communication standard for industrial automation that allows various devices and applications to connect with one another. Two variations of the OPC standard exist OPC Classic and OPC UA (Unified Architecture). While both versions provide a means for devices and applications to communicate, substantial distinctions between them make OPC UA the superior option for current industrial automation systems.
OPC Classic is the first version of the OPC standard and has been used for over two decades. DCOM (Distributed Component Object Model), which is based on Microsoft’s COM (Component Object Model) technology, is used for communication. DCOM is a proprietary technology that is only supported on Windows platforms. OPC Classic is only compatible with Windows-based computers, making integration with other platforms such as Linux or Mac problematic.
OPC UA, on the other hand, is a more recent version of the OPC standard designed to remedy the shortcomings of OPC Classic. It uses the more current and open SOAP (Simple Object Access Protocol) communication protocol, which is based on web services. This means that OPC UA can be used on any platform that supports SOAP, making device and system integration considerably simpler.
Security support is a significant advantage of OPC UA compared to OPC Classic. Because OPC Classic lacks built-in security mechanisms, it is susceptible to cyber-attacks. On the other hand, OPC UA has built-in security features like encryption and authentication, making it significantly more secure. This is of utmost importance in modern industrial automation systems, where sensitive data is frequently exchanged between devices and systems.
OPC UA offers superior scalability compared to OPC Classic. The number of devices and systems that can be connected to OPC Classic is restricted. On the other hand, OPC UA can manage a significantly larger number of devices and systems, making it more appropriate for large industrial automation systems. In addition, OPC UA supports both real-time and historical data, whereas OPC Classic supports only real-time data.
Support for information modeling is another significant advantage of OPC UA. OPC Classic lacks a standard for information modeling, so each device and system must be individually set up. On the other hand, OPC UA contains a standard for information modeling, which facilitates the configuration of devices and systems. This can save time and money over time.
OPC UA is a more accessible standard than OPC Classic. Because OPC Classic is governed by a single vendor, the OPC Foundation, it is more difficult for other suppliers to provide compatible solutions. OPC UA, on the other hand, is regulated by various businesses and organizations, making it easy for other vendors to produce compatible devices.
In conclusion, OPC UA provides a number of advantages over OPC Classic that make it the superior choice for current industrial automation systems. These advantages include a more modern and open protocol for communication, enhanced security, scalability, information modeling, and an open standard. While OPC Classic is still widely used in industrial automation systems, it is essential to upgrade to OPC UA to take advantage of these benefits and ensure that your industrial automation system is secure, scalable, and easy to maintain.
Why OPC UA Is the Future of Industrial Communication: A Comparison of OPC UA vs. OPC Classic:
OPC UA (Unified Architecture) is regarded as the future of industrial communication due to its numerous advantages over the previous OPC Classic technology. These advantages include the following:
- OPC UA’s service-oriented architecture enables its deployment on any operating system and device, including PCs, embedded systems, and mobile phones. This makes it more adaptable and simpler to incorporate with other systems.
- OPC UA incorporates security elements, such as encryption and authentication, to protect against cyber threats.
- Increased scalability: OPC UA can manage enormous amounts of data and is easily scalable to meet the requirements of big industrial networks.
- Improved interoperability: OPC UA enables smooth communication between many devices and systems, irrespective of their manufacturer or protocol.
- OPC UA features compatibility for new technologies such as the Internet of Things (IoT) and Industry 4.0, enabling better connectivity and automation in industrial environments.
- Overall, OPC UA offers a more secure, flexible, and efficient industrial communication solution than OPC Classic.
Upgrade to OPC UA: How it Improves Industrial Communication Security, Scalability, and Interoperability:
Communication solutions that are efficient, secure, and interoperable are more vital than ever in today’s business environment. OPC UA (Unified Architecture) is a technology that satisfies these requirements and provides substantial enhancements over the earlier OPC Classic technology.
One of the most significant advantages of OPC UA is its enhanced security features. Built-in OPC UA security features, such as encryption and authentication, defend against cyber threats. This ensures that industrial networks are protected from unwanted access and malicious assaults, which are more prevalent in the linked world.
OPC UA enhances scalability as well. It can manage massive amounts of data and is scalable to meet the requirements of large industrial networks. This makes it a great alternative for businesses in need of high-performance communication systems.
OPC UA enhances interoperability as well. It facilitates communication between devices and systems regardless of their manufacturer or protocol. This reduces the need for expensive and time-consuming integration projects, facilitating the connection of new devices and systems to existing networks.
In addition to these advantages, OPC UA supports the Internet of Things (IoT) and Industry 4.0. This enables better connectivity and automation in industrial situations, enabling data collection and real-time analysis from many sources.
In conclusion, OPC UA is a powerful technology that enhances industrial communication’s security, scalability, and interoperability. Organizations that switch to OPC UA can enjoy increased productivity, lower expenses, and enhanced security.